R&D Controls Engineer
R&D Controls Engineer
Location: Auburn, Massachusetts
Department: Research and Development
Employment Type: Full-Time
Overview:
The R&D Controls Engineer is responsible for developing new products, improving existing designs, and providing technical support for legacy products. This role also includes maintaining, troubleshooting, and upgrading in-house manufacturing process equipment and machinery. The position is based on-site in Auburn, MA.
Key Responsibilities:
- Lead R&D product development projects and production orders involving significant control content, from concept through installation at customer sites
- Define and communicate project cost estimates, timelines, and milestones
- Design cost-effective control systems that integrate with mechanical systems and meet performance objectives
- Oversee creation of P&ID, interconnect, and control enclosure drawings
- Develop PLC logic or manage its development by external engineers
- Utilize CAD tools (including SolidWorks) to create design layouts and 3D models of prototype equipment
- Schedule and lead design review meetings
- Procure materials and hardware for prototypes and coordinate with purchasing to ensure timely delivery
- Manage the New Product Release process post-development
- Build, test, and troubleshoot prototype components and systems prior to shipment
- Travel to customer and supplier sites for installation, evaluation, and testing of prototypes
- Provide controls engineering support for in-house manufacturing equipment and lead process control upgrade projects
- Collaborate with internal teams, international affiliates, customers, and suppliers to meet project objectives
- Promote continuous improvement and develop new methods and tools to enhance business success
- Assist sales, customers, and application engineers with design and application inquiries
- Ensure compliance with safety practices and company policies
Qualifications:
- B.S. in Electrical Engineering or Mechanical Engineering with a controls emphasis
- Minimum 5 years of experience in industrial controls
- Familiarity with IoT and smart connected products preferred
- Strong knowledge of electrical and pneumatic controls, PLCs, AC/DC and servo drive systems, panel design, and power distribution
- Proficient in Allen-Bradley PLC programming and device communication
- Experience with Controls CAD software and SolidWorks (preferred)
- Understanding of Ethernet/IP networks and National Electrical Code compliance
- Hands-on troubleshooting skills for electrical control systems
- Strong organizational, project management, and communication skills
- Proficiency in Microsoft Excel and Word
- Ability to work independently and in a team environment
- Up to 30% travel required for installations, testing, and technical support
Preferred Attributes:
- Highly motivated, adaptable, and capable of thriving in a dynamic environment
- Strong analytical and problem-solving skills
- Commitment to continuous improvement and innovation
FAQs
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