Senior DeltaV Controls Engineer
A leading engineering and automation firm is seeking a Senior DeltaV Engineer to join its team in Raleigh, NC. This role is ideal for an experienced professional with a strong background in Emerson DeltaV systems, particularly within regulated Life Sciences environments. The position involves leading the design, implementation, and management of large-scale automation projects, ensuring compliance with industry standards and delivering high-performance solutions.
Key Responsibilities
- Lead the design and deployment of DeltaV control systems for complex capital projects in the Life Sciences sector
- Develop project schedules, manage budgets, and coordinate resources to ensure timely and cost-effective delivery
- Architect control strategies and batch sequencing using ISA-88 standards to optimize production and regulatory compliance
- Design and configure DeltaV graphics using DeltaV Live and Operate, following ISA-101 HMI guidelines
- Apply class-based configuration methods to promote scalability and standardization
- Specify and integrate instrumentation, control panels, and industrial networking solutions (Ethernet/IP, Modbus TCP/IP, Profibus, Foundation Fieldbus)
- Oversee system integration with third-party equipment using OPC UA, Modbus, and other protocols
- Define and implement computing infrastructure, including server architecture, virtualization, and cybersecurity
- Manage the full project lifecycle from requirements gathering through commissioning and validation
- Ensure compliance with GAMP5, cGMP, 21 CFR Part 11, and other regulatory standards
- Lead Factory and Site Acceptance Testing (FAT/SAT)
- Mentor junior engineers and collaborate with cross-functional teams
- Travel up to 25% for site support and client engagement
Qualifications
- 8-15 years of hands-on experience with Emerson DeltaV systems
- Proficiency in DeltaV Live and Operate, with strong HMI design skills
- Deep understanding of ISA-88 and ISA-101 standards
- Proven experience managing large-scale automation projects in regulated environments
- Strong knowledge of industrial communication protocols and networking
- Familiarity with electrical design, including MCCs, VFDs, and power distribution
- Experience with server infrastructure and virtualization technologies
- Knowledge of additional platforms such as Rockwell Automation, Ignition, or Siemens PCS7 is a plus
Education
- Bachelor's degree in Electrical Engineering, Control Systems, Chemical Engineering, or a related field
Work Environment
- Office-based with occasional on-site commissioning and support
- May require occasional lifting, climbing, and extended hours during critical project phases
Compensation & Benefits
- Competitive salary range: $120,000 - $180,000, based on experience
- Discretionary bonus and employee ownership program
- Comprehensive benefits package including medical, dental, vision, 401(k), PTO, and more
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