Controls Engineer
Senior Controls Engineer
Location: Alpharetta, GA
Department: Engineering / Automation
Reports To: Engineering Manager / Automation Lead
Employment Type: Full-Time
About the Role
Are you passionate about cutting-edge automation technology and eager to make a real impact in the automotive industry? We're looking for a Senior Controls Engineer who thrives in a fast-paced environment and loves solving complex challenges. In this role, you'll be at the heart of designing and implementing advanced control systems that power automated assembly and testing equipment.
You won't just be programming PLCs-you'll be leading projects from concept to commissioning, working with motion control, vision systems, robotics, and custom software solutions. If you're ready to take ownership of automation projects and collaborate with a team that values innovation, this is your opportunity to shine.
What You'll Do
As a Senior Controls Engineer, you'll play a critical role in delivering world-class automation solutions. Your day-to-day responsibilities will include:
- Design & Development: Create robust control systems for automated assembly and testing equipment, ensuring precision and reliability.
- PLC Programming: Develop and integrate Beckhoff PLCs using TwinCAT, along with intuitive HMI interfaces for seamless operator interaction.
- Custom Software: Build and maintain C# applications for machine control and data acquisition, enabling smarter, more efficient processes.
- Vision Systems: Configure and deploy industrial vision systems (Cognex, Keyence) for inspection and quality assurance.
- Motion Control: Implement and fine-tune servo drives and actuators for high-performance motion control systems.
- Troubleshooting: Lead root cause analysis and resolve complex automation issues quickly and effectively.
- Collaboration: Work closely with mechanical, electrical, and software teams to ensure smooth integration across all systems.
- Commissioning: Support system validation, customer acceptance testing, and on-site commissioning.
- Documentation: Maintain detailed electrical schematics, software architecture diagrams, and user manuals.
- Mentorship: Guide junior engineers and contribute to continuous improvement initiatives across the organization.
What You Bring
We're looking for someone who combines technical expertise with a problem-solving mindset. Here's what will make you successful in this role:
Required Qualifications
- Bachelor's or Master's degree in Electrical Engineering, Mechatronics, Automation, or a related field.
- 5+ years of experience in industrial automation, ideally in automotive or high-volume manufacturing.
- Proficiency in Beckhoff TwinCAT 3, C#, and HMI development.
- Strong understanding of motion control systems and vision system integration (Cognex, Keyence).
- Hands-on experience with PLC programming (Beckhoff, Allen-Bradley, Siemens).
- Familiarity with industrial communication protocols (EtherCAT, OPC UA, Modbus).
- Excellent problem-solving skills and ability to work independently or as part of a team.
- Strong communication and project management abilities.
Preferred Skills
- Experience with robotic integration (Fanuc, ABB).
- Knowledge of MES systems and data logging.
- Understanding of safety systems and risk assessments (SIL, ISO 13849).
- Automotive industry experience or exposure to IATF 16949 standards.
Why You'll Love Working Here
We believe that great work starts with a great environment. Here's what we offer:
- Competitive Compensation: A salary and benefits package designed to reward your expertise.
- Health & Wellness: Full medical, dental, and vision coverage-including family plans.
- Retirement Savings: 401(k) match to help you plan for the future.
- Time Off: PTO (with flexibility) so you can recharge and spend time on what matters most.
- Relocation Assistance: We'll help you make the move if you're coming from out of town.
- Performance Bonuses: Based on both company and individual achievements.
- Culture & Perks: Family events, employee lunches, and a collaborative, innovative work environment.
- Flexibility: Work-from-home options for emergencies-because we understand life happens.
- Career Growth: Opportunities for training, development, and advancement in a rapidly evolving industry.
What Makes This Role Special
This isn't just another engineering job-it's a chance to work on cutting-edge automation technologies that shape the future of automotive manufacturing. You'll have the freedom to innovate, the support of a talented team, and the satisfaction of seeing your solutions come to life on the factory floor.
If you're someone who loves technology, thrives on solving complex problems, and wants to make a tangible impact, you'll feel right at home here.
Ready to Apply?
Take the next step in your career and join a team that's redefining automation. Apply today and let's build the future together.
FAQs
Congratulations, we understand that taking the time to apply is a big step. When you apply, your details go directly to the consultant who is sourcing talent. Due to demand, we may not get back to all applicants that have applied. However, we always keep your resume and details on file so when we see similar roles or see skillsets that drive growth in organizations, we will always reach out to discuss opportunities.
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That's why we recommend registering your resume so you can be considered for roles that have yet to be created.
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